Top 10 Companies in the India Extruded Polypropylene (XPP) Foam Market (2025): Industry Leaders Driving Lightweight Material Innovation

In Business Insights
June 26, 2025


The India Extruded Polypropylene (XPP) Foam Market was valued at USD 65.8 million in 2024 and is projected to reach USD 125.6 million by 2032, growing at a Compound Annual Growth Rate (CAGR) of 9.6% during the forecast period (2024-2032). This robust growth is fueled by increasing demand from automotive, packaging, and construction sectors seeking lightweight, high-performance material solutions.

As India accelerates its manufacturing capabilities and sustainability initiatives, extruded polypropylene foam emerges as a critical material for weight reduction, energy efficiency, and eco-friendly packaging. This report profiles the Top 10 Companies dominating India’s XPP foam landscape—global innovators and domestic manufacturers shaping the future of advanced polymer applications.


🔟 1. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Neopolen P (XPP foam), Specialty Foams

BASF leads India’s XPP foam market with its technologically advanced Neopolen P series. The German chemical giant has established strong supply chains across automotive and packaging sectors, with local technical support centers in Pune and Mumbai.

Innovation Highlights:

  • Automotive-grade XPP with 30% weight reduction versus conventional materials

  • Closed-loop recycling initiatives with major Indian OEMs

  • Custom formulations for tropical climate applications

Download FREE Sample Report: India Extruded Polypropylene (XPP) Foam Market – View in Detailed Research Report


9️⃣ 2. JSP Corporation

Headquarters: Tokyo, Japan
Key Offering: ARPRO (XPP foam), Specialty Foam Solutions

JSP commands significant market share through its ARPRO brand, particularly in automotive energy absorption applications. The company operates a dedicated application development center in Chennai supporting India’s growing EV industry.

Innovation Highlights:

  • Battery protection systems for electric vehicles

  • Custom die-cut solutions for precision packaging


8️⃣ 3. Armacell International S.A.

Headquarters: Luxembourg
Key Offering: ArmaForm (極東XPP foam), Engineered Foams

Armacell specializes in high-performance XPP foams for technical applications. The company has made strategic inroads into India’s renewable energy and infrastructure sectors with its insulation-grade solutions.

Innovation Highlights:

  • Thermal insulation panels for commercial buildings

  • Vibration-damping formulations for industrial applications


7️⃣ 4. Reliance Industries Limited

Headquarters: Mumbai, India
<證券 strong>Key Offering: R-Foam (XPP), Domestic Polymer Solutions

Reliance Industries is India’s largest domestic XPP foam producer, leveraging backward integration with its petrochemical operations. The company is investing ₹3.2 billion in new foam production capacity in Gujarat.

Innovation Highlights:

  • Cost-effective alternatives to imported XPP foams

  • Specialty grades for agriculture and consumer durables

Download FREE Sample Report: India Extruded Polypropylene (XPP) Foam Market – View in Detailed Research Report


6️⃣ 5. Toray Industries, Inc.

Headquarters: Tokyo, Japan
<證券 strong>Key Offering: Toraypef (XPP foam), Advanced Polymer Foams

Toray brings cutting-edge Japanese foam technology to India’s premium automotive and electronics markets. The company collaborates with Japanese OEMs operating in India to develop application-specific solutions.

Innovation Highlights:

  • UL94 flame-retardant grades for electrical applications

  • High-compression foams for delicate component packaging


5️⃣ 6. Zotefoams plc

Headquarters: London, UK
Key Offering: Zotek (XPP foam), High-Performance Foams

Zotefoams supplies India’s aerospace and medical device sectors with specialty XPP foams. The company’s cross-linked foam technology offers superior thermal and mechanical properties for demanding applications.

Innovation Highlights:

  • Radiation-resistant formulations for healthcare

  • Aerospace-grade vibration isolation solutions


4️⃣ 7. DS Smith Plc

Headquarters: London, UK
Key Offering: Protective XPP Packaging, Sustainable Solutions

DS Smith has established a strong presence in India’s e-commerce packaging sector with its protective XPP foam solutions. The company operates recycling facilities in Maharashtra and Gujarat to support circular economy initiatives.

Innovation Highlights:

  • 100% recyclable protective packaging systems

  • Custom die-cut designs for fragile goods


3️⃣ 8. Sealed Air Corporation

Headquarters: Charlotte, USA
Key Offering: Instapak (XPP foam), Protective Packaging

Sealed Air dominates India’s industrial packaging segment with its on-demand foam packaging systems. The company’s Pune facility serves automotive component manufacturers across western India.

Innovation Highlights:

  • In-plant foam packaging systems

  • Cushioning solutions for heavy industrial components極東


2️⃣ 9. Sekisui Chemical Co., Ltd.

Headquarters: Osaka, Japan
Key Offering: XPP Foam Sheets, Technical Foams

Sekisui supplies India’s automotive interior market with premium XPP foam sheets for door panels and headliners. The company has developed heat-resistant formulations specifically for India’s tropical climate.

Innovation Highlights:

  • UV-stable grades for automotive exteriors

  • Low-odor formulations for cabin interiors


1️⃣ 10. Trocellen GmbH

Headquarters: Leverkusen, Germany
Key Offering: Technical XPP Foams, Specialty Applications

Trocellen rounds out the top 10 with its focus on high-value niche applications. The company supplies India’s medical device and cleanroom industries with specialty XPP foams that meet stringent regulatory requirements.

Innovation Highlights:

  • Medical-grade foam for sterile packaging

  • Anti-static formulations for electronics manufacturing

Get Full Report Here: India Extruded Polypropylene (XPP) Foam Market – View in Detailed Research Report


🌍 Outlook: The Future of XPP Foam in India

India’s XPP foam market stands at an inflection point, with domestic production scaling to meet surging demand across industries. The material’s unique combination of lightweight properties, durability, and sustainability positions it for accelerated adoption in key growth sectors.

📈 Key Trends Shaping the Market:

  • EV battery protection driving specialized foam demand (35% CAGR expected)

  • Sustainable packaging mandates favoring recyclable XPP solutions

  • Green building codes boosting construction insulation applications

  • Make in India initiative fostering domestic production capacity

Get Full Report Here: India Extruded Polypropylene (XPP) Foam Market – View in Detailed Research Report

The companies profiled above are not just supplying materials—they’re enabling India’s transition to lightweight, sustainable manufacturing across industries.