The Global Metal Spray Coatings Market was valued at USD 1.45 Billion in 2024 and is projected to reach USD 1.98 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 5.3% during the forecast period (2024-2030). This expansion is driven by rising demand from aerospace, energy, and heavy industries requiring advanced surface protection solutions against corrosion, wear, and extreme temperatures.
As manufacturing sectors prioritize equipment longevity and performance enhancement, metal spray coatings have become critical across production chains. This analysis profiles the Top 10 Companies in the Metal Spray Coatings Industry—technology specialists delivering innovative solutions from aircraft components to industrial machinery.
🔟 10. Thermal Spray Technologies Inc.
Headquarters: Sun Prairie, Wisconsin, USA
Key Offering: Tungsten Carbide Coatings
Specializing in wear-resistant solutions, TST serves mining, steel production, and power generation sectors with proprietary coating formulas that triple equipment lifespan under abrasive conditions.
Technical Capabilities:
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Robotic coating application systems
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On-site field coating services
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Cr3C2-NiCr coatings for high-temperature wear
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9️⃣ 9. ASB Industries
Headquarters: Barberton, Ohio, USA
Key Offering: Plasma and HVOF Coatings
With five decades of expertise, ASB provides aerospace-grade coatings meeting NASA and military specifications, particularly for turbine components and hydraulic systems.
Certifications:
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AS9100D and NADCAP accredited
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ITAR registered for defense applications
8️⃣ 8. H.C. Starck GmbH
Headquarters: Goslar, Germany
Key Offering: Refractory Metal Coatings
A subsidiary of Masan Group, H.C. Starck leads in advanced tantalum and niobium coatings for semiconductor fabrication equipment and medical implants.
Material Expertise:
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99.95% pure refractory metals
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Biocompatible coatings for orthopedic devices
7️⃣ 7. SilChrom Ltd
Headquarters: Sheffield, UK
Key Offering: Glass Mold Coatings
SilChrom’s proprietary SILCOS technology revolutionizes glass manufacturing with coatings that withstand 1,500°C while preventing 98% of metal transfer to glass products.
Industry Impact:
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70% reduction in defective glass containers
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5-8x mold lifespan extension
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6️⃣ 6. Flame Spray Coating Company
Headquarters: Torrance, California, USA
Key Offering: Thermal Barrier Coatings
FSCC’s zirconia-based thermal barrier coatings protect turbine blades in aerospace and power generation, reducing metal temperatures by 300-400°F.
Technological Advancements:
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Segmented ceramic coatings
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Vertically cracked microstructure technology
5️⃣ 5. General Magnaplate Corporation
Headquarters: Linden, New Jersey, USA
Key Offering: Engineered Surface Solutions
Magnaplate’s patented Synchronized Metal Precipitation® process creates molecularly bonded coatings with exceptional adhesion properties for defense and aerospace applications.
Key Differentiators:
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Self-lubricating coating systems
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FDA/USDA compliant food-grade coatings
4️⃣ 4. Lindberg/MPH
Headquarters: Chicago, Illinois, USA
Key Offering: Integrated Thermal Processing
Operating 26 North American facilities, Lindberg provides complete thermal spray solutions combining heat treatment and coating application for automotive and industrial clients.
Operational Scale:
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300,000+ sq.ft. processing capacity
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Military specification MIL-STD-753 compliance
3️⃣ 3. Bodycote plc
Headquarters: Macclesfield, UK
Key Offering: Global Coating Services
Bodycote’s network of 200+ facilities provides comprehensive thermal spray solutions, with particular strength in aerospace component refurbishment and wind turbine shaft coatings.
Market Position:
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Serves 80% of commercial aircraft manufacturers
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30% revenue from aerospace sector
2️⃣ 2. Praxair Surface Technologies
Headquarters: Indianapolis, Indiana, USA
Key Offering: TAFA Thermal Spray Solutions
Now part of Linde plc, Praxair’s TAFA brand offers complete materials, equipment, and application expertise, serving 8,000+ customers globally.
Technology Leadership:
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50+ years of HVOF innovation
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300+ coating material formulations
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1️⃣ 1. Oerlikon Metco
Headquarters: Pfäffikon, Switzerland
Key Offering: End-to-End Coating Solutions
Oerlikon leads the market with integrated capabilities spanning powder/wire production, application equipment, and coating services across all major industrial sectors.
Market Leadership:
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35+ countries served
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1,200+ coating material patents
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Pioneer in cold spray technology
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🌍 Outlook: Next-Generation Metal Spray Technologies
The metal spray coatings industry is undergoing transformation through material innovations and digital integration, responding to industrial demands for precision and environmental compliance.
📈 Emerging Market Trends:
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Cold spray adoption doubling annually (2024-2030)
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Automated robotic coating systems growing at 18% CAGR
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Bio-based coating materials development accelerating
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Additive manufacturing integration with spray processes
Get Full Report Here: Global Metal Spray Coatings Market – View in Detailed Research Report
The companies profiled above demonstrate how material science innovation addresses critical industrial challenges—extending asset life, reducing maintenance costs, and enabling operation in extreme environments across global manufacturing sectors.
