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The Global Structural Adhesive for New Energy Vehicles Market was valued at USD 1.10 Billion in 2023 and is projected to reach USD 5.10 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 18.6% during the forecast period (2024–2032). This remarkable expansion is fueled by the rapid electrification of transportation, stricter safety regulations, and automakers’ transition toward multi-material vehicle architectures that require advanced bonding solutions.

Structural adhesives have become indispensable in electric vehicle manufacturing, enabling lighter designs while maintaining crashworthiness and sealing critical battery compartments. This analysis profiles the Top 10 Companies in the Structural Adhesive for New Energy Vehicles Market – chemical innovators developing next-generation bonding technologies for the automotive transformation.

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🔟 1. Henkel AG & Co. KGaA

Headquarters: Düsseldorf, Germany
Key Offering: Loctite EA 9396 AERO, Teroson EP 5065

Henkel leads the automotive adhesive sector with solutions deployed in over 50 million vehicles annually. Their structural adhesives enable 40% weight savings versus mechanical fasteners while providing superior vibration damping up to 200°C operating temperatures.

Technology Leadership:

• Battery fire protection adhesives compliant with UN ECE R100

• Industry’s fastest-curing epoxy formulations (80% strength in 12 minutes)

• Automotive-grade silicone hybrids for dissimilar material bonding

Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/282948/global-structural-adhesive-for-new-energy-vehicles-market-2025-2032-56

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9️⃣ 2. Sika AG

Headquarters: Baar, Switzerland
Key Offering: SikaPower®-498, SikaBiresin® CR132

Sika’s structural adhesives are specified in 45 EV platforms globally and hold 32% market share in crash-resistant bonding applications. The company dedicates 5.1% of annual revenue to mobility R&D.

Technology Leadership:

• Flame-retardant formulations achieving UL94 V-0 classification

• Patented adhesion promoters for aluminum-intensive structures

• Cyber-physical application systems for Industry 4.0 production

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8️⃣ 3. Arkema Group (Bostik)

Headquarters: Colombes, France
Key Offering: Acrifix® 1S0114, Sartomer® UV-curable resins

Arkema specializes in fast-curing acrylic formulations with 38 MPa tensile strength, enabling 45% shorter cycle times in EV production versus industry averages.

Technology Leadership:

• Bio-sourced acrylics with 42% renewable content

• Low-temperature curing systems (80°C) reducing energy consumption

• Automated vision systems for adhesive bead inspection

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7️⃣ 4. 3M Company

Headquarters: Saint Paul, Minnesota, USA
Key Offering: Scotch-Weld™ EPX 510, AF 126-2

3M adapts its aerospace adhesive technology for EV applications, offering structural tapes with 3.5 W/mK thermal conductivity for battery thermal management.

Technology Leadership:

• Electrically insulating adhesives with 1014 Ω·cm resistivity

• Automated dispensing robots achieving ±0.1mm accuracy

• Structural foam adhesives for NVH reduction

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6️⃣ 5. Illinois Tool Works (ITW)

Headquarters: Glenview, Illinois, USA
Key Offering: Plexus® MA560, Devcon® 2-Ton Epoxy

ITW’s structural adhesives achieve 12 MPa strength in just 10 minutes – the industry’s fastest fixture time – while maintaining 35 MPa ultimate strength for aluminum-CFRP joints.

Technology Leadership:

• IoT-enabled adhesive application monitoring

• Z-axis conductive adhesives for EMI shielding

• Crash-optimized joint designs validated through FEA

Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/282948/global-structural-adhesive-for-new-energy-vehicles-market-2025-2032-56

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5️⃣ 6. H.B. Fuller Company

Headquarters: St. Paul, Minnesota, USA
Key Offering: Ful-Bond® EMC 3400, Swift® Melt 3732

H.B. Fuller’s thermally conductive adhesives achieve 4.8 W/mK conductivity – 300% higher than conventional formulations – while maintaining 25 MPa shear strength for battery bonding.

Technology Leadership:

• Ultra-low VOC formulations compliant with global regulations

• Fire-resistant adhesives meeting UL94 V-0 and GB 38031-2020

• Automated dispensing systems for gigafactory-scale production

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4️⃣ 7. PPG Industries

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: PPG LESA™ 210, BETASEAL™ 1590

PPG’s laser-curable adhesives reduce energy consumption by 65% versus thermal curing methods while enabling precision bonding of battery cells with ±0.05mm positional accuracy.

Technology Leadership:

• Moisture-capturing additives for humid climates

• Patented self-leveling formulations for complex geometries

• Automated mixing and dispensing at 30 liter/minute rates

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3️⃣ 8. DuPont de Nemours, Inc.

Headquarters: Wilmington, Delaware, USA
Key Offering: Betamate™ 2098, Betamate™ 73100

DuPont’s crash-tested adhesives absorb 6 kJ/m² impact energy – 400% more than standard epoxies – while maintaining 40 MPa tensile strength across -40°C to 180°C operating ranges.

Technology Leadership:

• Digital twin simulations for joint optimization

• Battery fire-blocking intumescent formulations

• Automated bead inspection with machine learning

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2️⃣ 9. Darbond Technology Co., Ltd.

Headquarters: Yantai, China
Key Offering: DareBond® 8000, DareBond® SpeedWeld

As China’s leading automotive adhesive supplier, Darbond provides cost-optimized formulations curing at 90°C – enabling 35% energy savings versus conventional 150°C processes.

Technology Leadership:

• Localized R&D centers serving BYD, NIO and other Chinese EV makers

• High-volume dispensing systems for 150,000+ vehicles/year capacity

• Anti-corrosion additives for coastal environments

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1️⃣ 10. ThreeBond International

Headquarters: Tokyo, Japan
Key Offering: TB3100 Series, TB3500W

ThreeBond’s electrically insulating adhesives maintain dielectric strength >15 kV/mm while providing structural bonding up to 210°C – critical for power electronics in EVs.

Technology Leadership:

• UV-LED curing in under 3 seconds

• Self-healing formulations recovering 90% strength post-damage

• Robotic dispensing achieving 99.9% application accuracy

Get Full Report Here: https://www.24chemicalresearch.com/reports/282948/global-structural-adhesive-for-new-energy-vehicles-market-2025-2032-56

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🔋 Outlook: The Future of Automotive Structural Adhesives Is Multi-Functional

The structural adhesive market is undergoing rapid transformation as EV makers demand solutions that go beyond bonding – seeking adhesives that actively contribute to thermal management, fire protection, and even energy storage capabilities.

🔧 Key Trends Reshaping the Industry:

• Development of structural adhesives with >5 W/mK thermal conductivity

• Integration of graphene and carbon nanomaterials for multifunctionality

• Smart adhesives with embedded sensors for structural health monitoring

• Bio-based formulations achieving parity with petroleum-derived products

Get Full Report Here: https://www.24chemicalresearch.com/reports/282948/global-structural-adhesive-for-new-energy-vehicles-market-2025-2032-56

The companies profiled above are not just supplying adhesives – they’re enabling the fundamental redesign of vehicles.