The Global 3D Printing Metal Nickel Market was valued at USD 3.04 Million in 2024 and is projected to reach USD 6.28 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 11.2% during the forecast period (2024–2030). This exponential growth is driven by surging demand across aerospace, medical implant, and energy sectors where nickel-based superalloys deliver unmatched performance in extreme environments.
As additive manufacturing transitions from prototyping to full-scale production, these industry pioneers are redefining material science while optimizing powder characteristics, printing parameters, and post-processing techniques. This blog profiles the Top 10 Companies in the 3D Printing Metal Nickel Industry—technology leaders enabling complex geometries that were previously impossible to manufacture.
🔟 1. EOS GmbH
Headquarters: Krailling, Germany
Key Offering: NickelAlloy IN718 & IN625 powders with DMLS systems
EOS dominates industrial metal 3D printing with vertically integrated solutions combining proprietary powders like NickelAlloy IN718 with their EOS M 300-4 quad-laser systems. The company’s closed-loop powder management ensures aerospace-grade consistency.
Production Advantages:
- 99.9% purity levels with oxygen content <300 ppm
- 15-45μm optimized particle size distribution
- FDA-approved IN625 for medical applications
Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/266895/global-d-printing-metal-nickel-market-2024-2030-501
9️⃣ 2. Höganäs AB
Headquarters: Höganäs, Sweden
Key Offering: Gas-atomized nickel superalloy powders
Höganäs sets the benchmark for spherical powder morphology with its proprietary gas atomization technology achieving >98% perfect sphericity. Their DIGIMAT powders enable higher packing densities and superior flow characteristics.
Material Innovations:
- IN718 with >650MPa tensile strength post-HIP
- Custom alloy development for specific AM processes
- Automated powder recycling systems with <1% waste
8️⃣ 3. Sandvik Additive Manufacturing
Headquarters: Sandviken, Sweden
Key Offering: Osprey® nickel alloys for extreme environments
Sandvik’s Osprey nickel powders deliver exceptional high-temperature performance, with IN718 retaining mechanical properties up to 700°C. Their proprietary atomization achieves oxygen levels below 80ppm—critical for aerospace applications.
Quality Benchmarks:
- ASTM F3055/F3056 compliant supply chain
- Lot-to-lot variance <2% for critical parameters
- Medical-grade NiTi shape memory alloys
7️⃣ 4. Carpenter Technology Corporation
Headquarters: Philadelphia, USA
Key Offering: Mission-critical nickel alloys
Carpenter’s Additive division specializes in defense and aerospace applications, with AtmoFine™ nickel powders exhibiting exceptional fatigue resistance. Their NADCAP-accredited facilities supply Tier 1 aerospace manufacturers globally.
Certification Leadership:
- PPAP documentation for automotive applications
- ITAR-compliant supply chain
- AMS 5662/5663 certified IN718
Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/266895/global-d-printing-metal-nickel-market-2024-2030-501
6️⃣ 5. SLM Solutions Group AG
Headquarters: Lübeck, Germany
Key Offering: Integrated powder-machine ecosystem
SLM’s NXG XII 600 systems coupled with tailored nickel alloys achieve build rates up to 20kg/day. Their 12-laser configuration enables production of turbine blades with internal cooling channels in single builds.
Throughput Breakthroughs:
- 800°C build plate temperature capability
- In-process monitoring with >100 quality parameters
- Automated powder sieving and dispensing
5️⃣ 6. Oerlikon AM
Headquarters: Pfäffikon, Switzerland
Key Offering: MetcoAdd™ nickel alloys with digital twins
Oerlikon combines century-old metallurgy with Industry 4.0, using AI to predict optimal powder characteristics for specific applications. Their blockchain-enabled traceability tracks each powder batch through the entire lifecycle.
Digital Integration:
- ML-based defect prediction algorithms
- Digital material passports for certification
- Cloud-based parameter libraries
4️⃣ 7. HC Starck Tungsten Powders
Headquarters: Goslar, Germany
Key Offering: PREP-fabricated nickel alloys
HC Starck’s plasma rotating electrode process (PREP) produces satellite-free powders ideal for medical implants and rotating components. Their nickel-titanium alloys demonstrate >8% fully reversible strain.
Medical Specialization:
- ISO 13485 certified production
- Controlled nickel release formulations
- Custom particle size distributions down to 10μm
3️⃣ 8. LPW Technology
Headquarters: Runcorn, UK
Key Offering: PowderLife® lifecycle management
LPW’s RFID-tagged SmartCanisters track powder usage history, moisture exposure, and reuse cycles—critical for aviation certification. Their PowderLife software automatically generates material passports.
Traceability Solutions:
- Real-time powder condition monitoring
- Automated requalification protocols
- FAA/EASA compliant documentation
2️⃣ 9. Praxair Surface Technologies
Headquarters: Indianapolis, USA
Key Offering: Ultra-high purity nickel alloys
Praxair’s VIGA process achieves oxygen levels below 50 ppm for fatigue-critical aerospace components. Their PureFor镍® IN718 demonstrates 30% longer fatigue life versus industry standards.
Purity Advantages:
- Sub-20μm powder fractions available
- Nanoparticle-free surfaces
- EAFA-approved supply chain
Get Full Report Here: https://www.24chemicalresearch.com/reports/266895/global-d-printing-metal-nickel-market-2024-2030-501
1️⃣ 10. Arcam AB (GE Additive)
Headquarters: Mölndal, Sweden
Key Offering: EBAM-optimized nickel powders
GE’s Arcam EBAM solutions process nickel superalloys at deposition rates exceeding 10 kg/hour for large structural components. Their nickel-based powders are engineered for minimal splatter in high-deposition processes.
Large-Scale Production:
- Multi-ton powder batches with ±1% chemistry control
- Wire-arc additive manufacturing materials
- Near-net-shape capabilities with <3% scrap rates
🌍 Market Outlook: The Next Frontier in Metal AM
The 3D printing nickel alloy sector stands at an inflection point as qualification processes accelerate and production volumes scale. These materials are enabling breakthroughs from single-crystal turbine blades to patient-specific orthopedic implants.
📈 Key Industry Developments:
- FAA/EASA certification pathways for flight-critical AM components
- AI-driven process optimization reducing scrap rates below 5%
- Closed-loop powder recycling achieving >95% reuse rates
- Hybrid manufacturing combining AM with CNC finishing
Get Full Report Here: https://www.24chemicalresearch.com/reports/266895/global-d-printing-metal-nickel-market-2024-2030-501
These market leaders aren’t just supplying materials—they’re building the industrial infrastructure for widespread adoption of nickel-based additive manufacturing.
