Top 10 Companies in the PET BCF Carpet Yarns Industry (2025): Market Leaders Revolutionizing Global Flooring Solutions

In Business Insights
June 08, 2025

The Global PET BCF Carpet Yarns Market was valued at USD 394 million in 2023 and is projected to reach USD 671.33 million by 2032, growing at a Compound Annual Growth Rate (CAGR) of 6.10% during the forecast period (2024–2032). This growth is driven by increasing demand for durable, stain-resistant flooring solutions across residential, commercial, and automotive sectors worldwide.

As sustainability becomes a key consideration in textile manufacturing, PET BCF (Polyethylene Terephthalate Bulked Continuous Filament) yarns are gaining prominence due to their recyclability and superior performance characteristics. In this blog, we profile the Top 10 Companies in the PET BCF Carpet Yarns Industry—innovation leaders transforming global flooring markets through advanced material science and production technologies.


🔟 1. Aquafil Group

Headquarters: Arco, Italy
Key Offering: ECONYL® regenerated nylon yarns, PET BCF solutions

Aquafil is a pioneer in sustainable yarn production, operating across 16 countries. The company’s patented ECONYL regeneration system transforms nylon waste into high-performance carpet yarns, positioning it as a circular economy leader in the industry.

Sustainability Initiatives:

  • 100% recycled PET content options

  • Closed-loop recycling programs with major carpet manufacturers

  • Carbon-neutral production targets by 2030

Download FREE Sample Report: PET BCF Carpet Yarns Market – View in Detailed Research Report


9️⃣ 2. Shaw Industries Group

Hosted in Dalton, Georgia, USA
Key Offering: PET BCF yarns for residential/commercial applications

As the world’s largest carpet manufacturer and a Berkshire Hathaway company, Shaw Industries operates vertically integrated PET BCF production with annual capacity exceeding 1.5 billion pounds of carpet fiber.

Sustainability Initiatives:

  • Post-consumer PET recycling infrastructure

  • Cradle-to-cradle certified products


8️⃣ 3. Mohawk Industries

Headquarters: Calhoun, Georgia, USA
Key Offering: SmartStrand® PET BCF technology

Mohawk commands approximately 30% of the U.S. carpet market with innovative PET solutions. Their proprietary SmartStrand technology combines stain resistance with exceptional durability for high-traffic applications.

Sustainability Initiatives:

  • 50% reduction in water usage per yard of carpet produced

  • Landfill diversion programs for post-consumer carpet


7️⃣ 4. Gülsan Holding

Headquarters: Gaziantep, Turkey
Key Offering: G-BCF premium polyester yarns

Gülsan has emerged as Europe’s fastest-growing PET BCF producer, supplying over 70 countries with colorfast, high-tenacity yarns optimized for tufting efficiency. Their R&D focus includes antimicrobial treatments for healthcare applications.

Innovation Focus:

  • Solution-dyed color technology

  • Flame-retardant yarn variants

Download FREE Sample Report: PET BCF Carpet Yarns Market – View in Detailed Research Report


6️⃣ 5. AYM Syntex

Headquarters: Mumbai, India
Key Offering: Recycled PET (rPET) BCF yarns

AYM Syntex leads Asia’s recycled polyester fiber market, processing over 75,000 metric tons annually. Their Guard (stain resistance) and Airo (softness) yarn technologies have gained particular traction in value-oriented market segments.

Sustainability Focus:

  • Ocean-bound plastic recycling initiatives

  • Carbon footprint transparency program


5️⃣ 6. Hyosung Advanced Materials

Headquarters: Seoul, South Korea
Key Offering: Premium PET BCF for automotive interiors

Hyosung supplies global automotive OEMs with high-performance yarns meeting stringent abrasion and VOC emission standards. Their proprietary Creora® spandex integration creates dimensionally stable carpet structures.

Technical Advantages:

  • OEM-approved color matching systems

  • Custom denier/sheen profiles


4️⃣ 7. B.I.G. Yarns

Headquarters: Wielsbeke, Belgium
Key Offering: Specialty-dyed PET BCF solutions

This European leader specializes in custom-engineered yarns for contract flooring, offering extensive color palette options and pattern capabilities through advanced space-dyeing techniques.

Market Focus:

  • Hospitality sector solutions

  • Technical backing systems


3️⃣ 8. Suminoe Textile

Headquarters: Osaka, Japan
<极值Key Offering: High-density PET BCF for automotive

Suminoe dominates Japan’s automotive carpet yarn market with proprietary fiber cross-sections that enhance pile resilience. Their yarns feature in 60% of vehicles produced in Asia-Pacific.

Technical Innovations:

  • Moisture-wicking fiber geometries

  • Integrated acoustic properties


2️⃣ 9. Zhejiang Sitong New Material Technology

Headquarters: Hangzhou, China
Key Offering: Cost-effective PET BCF solutions

As China’s second-largest producer, Sitong supplies 150,000+ tons annually through continuous polymerization direct-spin technology, achieving superior production economics for bulk applications.

Market Position:

  • Primary supplier to Chinese OEMs

  • Rapid small-batch production capabilities


1️⃣ 10. Nantong NTEC Monofilament Technology

Headquarters: Jiangsu, China
Key Offering: Fine-denier PET BCF for premium softness

NTEC specializes in sub-15 denier filament technologies that achieve wool-like hand feel in synthetic carpets, increasingly adopted by luxury residential developers worldwide.

Product Differentiation:

  • Micro-denier production expertise

  • Anti-static fiber modifications

Get Full Report Here: PET BCF Carpet Yarns Market – View in Detailed Research Report


🏡 Outlook: The Future of PET BCF Carpet Yarns

The PET BCF market is undergoing transformative changes as circular economy principles reshape material sourcing and product development strategies across the flooring value chain.

📈 Key Trends Shaping the Market:

  • Accelerating shift from nylon to PET in mid-range carpet segments

  • 50+% recycled content becoming standard in Europe/North America

  • Blue-sign certified production processes gaining importance

  • Automotive OEMs specifying fully recyclable carpet systems

Get Full Report Here: PET BCF Carpet Yarns Market – View in Detailed Research Report

The companies profiled above are not only supplying yarns—they’re driving the sustainable transformation of global flooring markets through material innovation.