The Global Spherical Titanium Powder for 3D Printing Market was valued at USD 275 million in 2023 and is projected to reach USD 465.23 million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.8% during the forecast period (2025–2030). This rapid expansion is fueled by increasing adoption in aerospace, medical implants, and automotive lightweighting applications where titanium’s strength-to-weight ratio is critical.

As additive manufacturing transforms production across industries, the demand for high-performance metal powders like spherical titanium powder continues to surge. In this comprehensive analysis, we profile the Top 10 Companies that are manufacturing and supplying this transformative material—a key enabler of precision 3D printing solutions worldwide.

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🔟 1. AP&C (GE Additive)

Headquarters: Montreal, Canada
Key Offering: Plasma atomized spherical titanium powders (15-45μm, 45-106μm, 106-250μm)

Acquired by GE Additive in 2016, AP&C has become the gold standard in spherical titanium powder production. Their proprietary plasma atomization technology delivers powders with benchmark-setting consistency, flow characteristics, and chemical purity—essential for mission-critical aerospace and medical applications.

Technical Advantages:

• Sphericity exceeding 98% for optimal powder bed density
• Oxygen content as low as 600 ppm (medical grade)
• Annual production capacity surpassing 1,500 tons

Download FREE Sample Report: Spherical Titanium Powder for 3D Printing Market – View in Detailed Research Report

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9️⃣ 2. Carpenter Technology Corporation

Headquarters: Philadelphia, Pennsylvania, USA
Key Offering: Spherical titanium powders (Grade 1, Grade 2, Grade 5/TC4)

Carpenter Technology has emerged as a leader in advanced titanium powder production through their patented electrode induction melting gas atomization (EIGA) process. The company serves over 200 aerospace and medical device manufacturers globally with powders that meet the most stringent industry specifications.

Technical Advantages:

• Ultra-fine powders down to 10μm for high-resolution printing
• Batch-to-batch consistency with ±3% particle size variation
• Medical-grade powders certified to ASTM F2924 standard

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8️⃣ 3. Sandvik AB

Headquarters: Sandviken, Sweden
Key Offering: Osprey® titanium alloys (Ti-6Al-4V, Ti-6Al-4V ELI)

Sandvik’s Osprey metal powders division has become synonymous with quality in the European AM market. Their gas-atomized spherical titanium powders are the material of choice for leading aerospace OEMs and contract manufacturers across the region.

Technical Advantages:

• Advanced gas recycling system reduces production costs by 18%
• Powders meet AMS 4999 and ASTM F3001 specifications
• Automated quality control with AI-powered defect detection

Download FREE Sample Report: Spherical Titanium Powder for 3D Printing Market – View in Detailed Research Report

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7️⃣ 4. Tekna

Headquarters: Sherbrooke, Quebec, Canada
Key Offering: Plasma-atomized Ti-6Al-4V (Grade 5 and Grade 23)

Tekna’s plasma-based powder production system sets new benchmarks for purity in the industry. Their spherical titanium powders feature oxygen content below 0.15%, making them particularly suited for fatigue-critical aerospace components and medical implants.

Technical Advantages:

• Particle size distributions with ±5μm tolerance
• Egg-shaped particle morphology for optimal powder flow
• ISO 13485 certified production facilities for medical applications

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6️⃣ 5. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: Titanium alloy powders (Ti-6Al-4V, Ti-6Al-4V ELI)

Höganäs has leveraged its century of powder metallurgy experience to become Europe’s second-largest spherical titanium powder producer. Their powders are particularly favored for automotive and industrial AM applications requiring cost-effective solutions.

Technical Advantages:

• In-situ alloying capabilities for custom material formulations
• Closed-loop powder handling systems ensure contamination-free production
• R&D focus on improving powder recyclability up to 90%

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5️⃣ 6. TOHO TITANIUM

Headquarters: Chigasaki, Japan
Key Offering: Spherical titanium powders for EBM and SLM processes

TOHO TITANIUM dominates the Asian spherical titanium powder market with its vertically integrated production from sponge to finished powder. The company supplies over 60% of Japan’s AM titanium powder demand and is expanding aggressively across Southeast Asia.

Technical Advantages:

• Low-oxygen powders (≤700 ppm) optimized for Asian OEM specifications
• Specialized satellite-free powders for electron beam systems
• Localized technical support across 12 Asian countries

Get Full Report Here: Spherical Titanium Powder for 3D Printing Market – View in Detailed Research Report

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4️⃣ 7. Praxair Surface Technologies

Headquarters: Indianapolis, Indiana, USA
Key Offering: Spherical titanium powders for aerospace and defense

Now operating under Linde after the Praxair merger, this division continues to be a trusted supplier to North American defense primes and aerospace tier-1s. Their powders are particularly valued for critical rotating components in turbine engines.

Technical Advantages:

• ITAR-registered production facilities for defense applications
• Proprietary thermal post-processing enhances fatigue properties
• Rapid alloy development capabilities for specialized applications

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3️⃣ 8. Avimetal Powder Metallurgy Technology

Headquarters: Beijing, China
Key Offering: Cost-effective spherical titanium powders

Avimetal has emerged as China’s domestic champion in spherical titanium powder production. With strong government backing, the company is rapidly closing the technology gap with Western producers while maintaining a 20-30% cost advantage.

Technical Advantages:

• Annual capacity of 800 tons and expanding to 1,200 tons
• Specialized in TA15 alloy for Chinese aerospace standards
• State-funded R&D center developing next-gen atomization technologies

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2️⃣ 9. GKN Additive

Headquarters: Birmingham, United Kingdom
Key Offering: Titanium powders for aerospace applications

GKN Additive combines powder production with one of Europe’s largest AM service bureaus, creating a unique powder-to-part ecosystem. Their materials are specially engineered for laser powder bed fusion systems used in their production network.

Technical Advantages:

• Powder properties optimized for GKN’s fleet of 150+ industrial AM systems
• Integrated quality tracking from powder to finished component
• NADCAP and AS9100 certified production processes

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1️⃣ 10. Xi’an Sailong Metal Materials

Headquarters: Xi’an, China
Key Offering: Affordable spherical titanium powders

Xi’an Sailong has become the go-to supplier for cost-conscious manufacturers adopting metal AM. The company’s aggressive pricing strategy has made titanium powder accessible to automotive and consumer electronics applications previously constrained by material costs.

Technical Advantages:

• Mass production capability exceeding 1,000 tons annually
• 30-40% price advantage over Western competitors
• Customized powder formulations for non-aerospace applications

Get Full Report Here: Spherical Titanium Powder for 3D Printing Market – View in Detailed Research Report

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🔮 Outlook: The Future of Spherical Titanium Powder in Additive Manufacturing

The spherical titanium powder market stands at an inflection point as 3D printing adoption accelerates across industrial sectors. Material innovations and production scale-up are creating new opportunities while driving down costs.

📈 Key Trends Shaping the Market:

• Development of novel titanium alloys optimized for AM processes, including beta-titanium formulations
• Increased focus on closed-loop powder recycling systems to improve sustainability
• Growing demand for medical-grade powders (especially Grade 23 ELI) for implant applications
• Expansion of production capacities by leading manufacturers to meet aerospace demand

Get Full Report Here: Spherical Titanium Powder for 3D Printing Market – View in Detailed Research Report

The companies profiled are not just suppliers—they’re innovation drivers developing next-generation titanium powders that will enable broader adoption of additive manufacturing across aerospace, medical, and industrial sectors.