The Global Hydroprocessing Catalysts (HPC) Market was valued at USD 1.88 Billion in 2023 and is projected to reach USD 2.62 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 3.8% during the forecast period (2025-2032). This growth is driven by tightening environmental regulations, increasing demand for ultra-low sulfur fuels, and expanding refinery capacities across emerging markets.
As refiners worldwide upgrade facilities to meet IMO 2020 and Euro VI standards, catalyst manufacturers are developing advanced solutions for hydrotreating and hydrocracking applications. Here we profile the Top 10 Companies in the Hydroprocessing Catalysts Industry—technology leaders enabling cleaner fuels and more efficient refining operations globally.
🔟 1. Advanced Refining Technologies (ART)
Headquarters: Houston, Texas, USA
Key Offering: Hydrotreating & hydrocracking catalysts
This Chevron-Grace joint venture leads in hydroprocessing catalysts with over 30 years of innovation. Its Nebula technology delivers >99% sulfur removal while Starlight catalysts maximize diesel yields by 5-8%.
Technology Highlights:
- Industry’s highest activity hydrotreating catalysts
- Zeolite-based formulations for enhanced stability
- Proprietary catalyst regeneration services
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9️⃣ 2. Albemarle Corporation
Headquarters: Charlotte, North Carolina, USA
Key Offering: Refining catalysts & additives
Albemarle serves 300+ refineries globally with its market-leading Star and KF catalyst series. The company invests 3% of revenue annually in R&D to develop next-generation solutions.
Technology Highlights:
- STARS technology offers 15-25% higher activity
- KF 760 enables <10ppm sulfur diesel production
- Hydrogen-saving Centera catalyst systems
8️⃣ 3. Shell Catalysts & Technologies
Headquarters: Houston, Texas, USA
Key Offering: Hydroconversion solutions
Shell combines deep refining knowledge with materials science in its HYBRIM and CENTINEL platforms that optimize hydrogen usage and extend catalyst lifecycles.
Technology Highlights:
- 20-30% ULSD capacity increase
- Reborn regeneration extends catalyst life 2-3x
- Advanced guard bed protection systems
7️⃣ 4. Haldor Topsoe
Headquarters: Lyngby, Denmark
Key Offering: Integrated hydroprocessing solutions
Topsoe’s TK catalysts power 500+ units worldwide, with its BRIM technology delivering 30% higher activity through optimized active sites.
Technology Highlights:
- HyBRIM combines catalyst and process innovations
- Custom reactor designs for specific feedstocks
- Predictive performance analytics
Download FREE Sample Report: Hydroprocessing Catalysts (HPC) Market – View Detailed Research Report
6️⃣ 5. UOP (Honeywell)
Headquarters: Des Plaines, Illinois, USA
Key Offering: Catalyst & process technologies
UOP serves 60% of global refiners with solutions spanning naphtha to heavy gas oil processing, achieving 2-3% yield improvements through advanced hydrocracking.
Technology Highlights:
- HC-190LT boosts middle distillates
- ASPIRE enables 50°C lower operating temps
- HyCycle restores 95%+ catalyst activity
5️⃣ 6. Axens
Headquarters: Rueil-Malmaison, France
Key Offering: Hydrotreatment solutions
Axens operates six global manufacturing sites for its HR series catalysts that excel in heavy feedstock upgrading and contaminant management.
Technology Highlights:
- ACTYS metals trapping technology
- 40% improved flow distribution
- Prime-G+ process licensing
4️⃣ 7. Johnson Matthey
Headquarters: London, UK
Key Offering: Specialty hydroprocessing catalysts
JM excels in solutions for challenging feeds like cracked stocks, helping refiners maximize profitability from difficult streams through its REFCAT portfolio.
Technology Highlights:
- KYNOL for high-stability processing
- CATAPULT increases throughput 15-20%
- Metals management systems
3️⃣ 8. Sinopec Catalyst
Headquarters: Beijing, China
Key Offering: Domestic refinery catalysts
Sinopec supplies 70% of China’s hydroprocessing catalyst needs and is rapidly expanding exports across Asia and Africa with competitive RS and FC series catalysts.
Technology Highlights:
- RS series for residue upgrading
- FCC pretreatment catalysts
- Cost-competitive formulations
2️⃣ 9. CNPC
Headquarters: Beijing, China
Key Offering: Integrated refining solutions
China National Petroleum Corporation focuses on middle distillate maximization through its PHF hydrocracking catalysts and expanding Xinjiang production capacity.
Technology Highlights:
- PHF for maximum diesel/kero yields
- RHT residue hydrotreating catalysts
- Belt & Road Initiative market focus
1️⃣ 10. SJEP
Headquarters: Seoul, South Korea
Key Offering: ULSD catalysts
This SK Innovation subsidiary specializes in high-activity catalysts for low-pressure ULSD units, holding strong positions in Korean and Southeast Asian markets.
Technology Highlights:
- ADM-X enables 30+ month run lengths
- Optimized for Asian crude slates
- Localized technical support
Get Full Report Here: Hydroprocessing Catalysts (HPC) Market – View Detailed Research Report
🌍 Outlook: The Future of Hydroprocessing Catalysts Is Digital and High-Performance
The industry is shifting toward smart catalyst systems and advanced materials that deliver step-change performance improvements while meeting evolving environmental standards.
📈 Key Market Trends:
- AI-powered performance optimization
- Modular catalyst system designs
- Nanostructured active phases
- Circular economy approaches
Get Full Report Here: Hydroprocessing Catalysts (HPC) Market – View Detailed Research Report
These industry leaders are enabling refiners to meet tightening fuel specifications while improving operational efficiency and profitability through continuous catalyst innovation.
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