Metal Forging Parts Market, Global Outlook and Forecast 2025-2032

In Business Insights
May 30, 2025

The global Metal Forging Parts Market demonstrates robust growth potential, with its valuation reaching USD 67,150 million in 2023. Industry projections indicate a steady CAGR of 5.60%, with the market expected to grow to approximately USD 109,653.19 million by 2032. This expansion is primarily driven by increasing demand across automotive, aerospace, and industrial sectors, particularly in fast-growing economies where infrastructure development and manufacturing activities are accelerating.

Metal forging parts represent a critical component in manufacturing durable, high-strength metal components used in demanding applications. The process delivers superior mechanical properties compared to cast or machined parts, making it indispensable for industries requiring reliability under extreme conditions. As sustainability gains importance, forged components are seeing renewed interest due to their longevity and recyclability.

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Market Overview & Regional Analysis

Asia-Pacific leads the global metal forging industry, accounting for over 45% of worldwide production. China, Japan, and India dominate regional output, supported by thriving automotive and heavy machinery sectors. Japanese manufacturers like KOBELCO and Aichi Steel maintain particularly strong positions in precision forging for automotive transmission components.

North America remains a technology leader, with the market valued at USD 19,217.43 million in 2023 and projected to grow at 4.80% CAGR through 2032. The region benefits from advanced aerospace and defense applications, where companies like Precision Castparts Corp. (a Berkshire Hathaway subsidiary) and Howmet Aerospace specialize in complex forged components. Europe maintains strength in specialty alloys and large-scale forging, with Thyssenkrupp and Aubert & Duval supplying critical parts to Airbus, Siemens Energy, and other industrial leaders.

Key Market Drivers and Opportunities

The market growth stems from several converging factors. In automotive, the shift toward lightweight components boosts demand for forged aluminum suspension parts and magnesium transmission cases. Aerospace applications continue expanding, particularly for jet engine discs and landing gear components that require forged reliability. Renewable energy presents new opportunities, with wind turbine shafts and nuclear reactor components increasingly sourced from forging specialists.

Electric vehicles represent a particularly promising frontier. While EV powertrains require fewer forged parts than traditional vehicles, specialized applications like motor housings and battery structural components are creating fresh demand. Emerging markets in Southeast Asia and Africa offer substantial growth potential as local manufacturing capabilities develop, though infrastructure limitations remain a current constraint.

Challenges & Restraints

Despite strong fundamentals, the industry faces significant headwinds. Raw material price volatility, especially for alloying elements like nickel and molybdenum, creates pricing pressure. The capital-intensive nature of forging operations limits new market entrants, while environmental regulations on energy use and emissions require continuous process improvements.

Competition from alternative manufacturing methods poses another challenge. Advanced casting techniques and metal 3D printing continue to capture certain applications previously dominated by forging. Labor shortages present additional difficulties, as skilled die makers and metallurgists remain in short supply globally. Geopolitical factors, including trade restrictions on specialty steels and export controls, further complicate supply chain planning.

Market Segmentation by Type

  • Carbon Steel
  • Alloy Steel
  • Aluminum
  • Magnesium
  • Stainless Steel
  • Titanium
  • Others

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Market Segmentation by Application

  • Automotive
  • Defense and Aerospace
  • Shipbuilding
  • Power Industry
  • Oil and Gas
  • Construction Machinery
  • Agriculture
  • Others

Market Landscape and Key Players

The metal forging industry features a mix of large diversified manufacturers and specialized forging houses:

  • Precision Castparts Corp. (Berkshire Hathaway)
  • Howmet Aerospace Inc.
  • Allegheny Technologies Incorporated (ATI)
  • Thyssenkrupp
  • Nippon Steel
  • VSMPO-AVISMA
  • KOBELCO
  • Aichi Steel
  • Aubert & Duval (Eramet)
  • Bharat Forge
  • American Axle and Manufacturing (AAM)
  • AVIC Heavy Machinery

Report Scope

This comprehensive report provides detailed analysis of the global metal forging parts market between 2023 and 2032, including:

  • Market size projections and growth trends across regions and application segments
  • Comparative analysis of forging versus alternative manufacturing methods
  • Material technology developments in high-performance alloys and lightweight metals

The study also includes in-depth company profiles covering:

  • Product portfolios and technological capabilities
  • Production capacity expansions and facility investments
  • Financial performance metrics and market positioning
  • Strategic partnerships and customer relationships

Our research methodology combines:

  • Primary interviews with forging industry executives
  • Analysis of financial disclosures and trade data
  • Evaluation of patent filings and R&D trends
  • Assessment of regional regulatory impacts

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FAQs:

01. What distinguishes metal forging from other manufacturing processes?

➣Forging provides superior grain structure and mechanical properties compared to casting or machining, making it ideal for high-stress applications. The process involves shaping metal through compressive forces, resulting in components with better fatigue resistance and structural integrity.

02. Which industries drive the strongest demand for forged components?

➣The automotive sector remains the largest consumer, particularly for drivetrain and chassis components. Aerospace follows closely, where forged parts are essential for jet engines and airframe structures. Growing segments include renewable energy (wind turbines) and oil & gas (wellhead equipment).

03. How is digital transformation affecting the forging industry?

➣Advanced simulation software now optimizes die design and metal flow patterns, while IoT-enabled equipment monitors process parameters in real-time. These technologies improve yields and reduce development cycles, though implementation costs remain significant for smaller manufacturers.

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