The Global Reusable Dunnage Market was valued at USD 1.64 Billion in 2023 and is projected to reach USD 3.07 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 7.2% during the forecast period (2024-2032). This robust growth stems from increasing e-commerce activities, tightening sustainability regulations, and growing adoption of circular economy principles across automotive, aerospace and electronics industries.

As global supply chains transition from single-use to reusable packaging solutions, these market leaders are pioneering innovations in protective packaging. Here we examine the Top 10 Companies in the Reusable Dunnage Industry—packaging experts driving both economic and environmental value through durable product protection solutions.

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🔟 1. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Custom reusable dunnage and protective packaging systems

A packaging industry veteran with over 120 years of operation, Sonoco leads in developing returnable dunnage solutions for automotive and industrial applications. Their Engineered Carriers division specializes in closed-loop packaging programs.

Market Leadership:

• Serves 85% of North American automotive OEMs
• Manages over 25 million reusable containers globally
• 75% waste reduction for clients through circular solutions

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Reuesable Dunnage Market – View in Detailed Research Report

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9️⃣ 2. ORBIS Corporation

Headquarters: Oconomowoc, Wisconsin, USA
Key Offering: Plastic reusable containers and dunnage systems

ORBIS operates the largest plastic reusable packaging fleet in North America, with particular strength in automotive parts protection. Their solutions combine durability with tracking technology for efficient asset management.

Sustainability Impact:

• 100% recyclable polypropylene construction
• Average 500+ trip life per container
• 30% carbon footprint reduction versus single-use alternatives

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8️⃣ 3. Nefab Group

Headquarters: Ljungby, Sweden
Key Offering: Optimized sustainable dunnage solutions

This Swedish innovator develops smart packaging designs that minimize material use while maximizing protection. Their solutions are particularly favored in aerospace, healthcare and telecom equipment sectors.

Innovation Highlights:

• Patented honeycomb structures for lightweight strength
• Integration with Industry 4.0 tracking systems
• Carbon-neutral packaging programs

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7️⃣ 4. UFP Technologies

Headquarters: Newburyport, Massachusetts, USA
Key Offering: Custom protective foam dunnage

A specialist in engineered foam solutions, UFP Technologies provides precision dunnage for medical devices and sensitive electronics requiring cleanroom-level protection standards.

Technical Capabilities:

• Proprietary foam formulations including ESD-safe variants
• ISO Class 8 cleanroom manufacturing
• Validated sterilization compatibility

Download FREE Sample Report:
Reuesable Dunnage Market – View in Detailed Research Report

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6️⃣ 5. Corplex

Headquarters: Venray, Netherlands
Key Offering: Thermoformed plastic dunnage systems

Corplex has pioneered sustainable thermoformed packaging solutions since 1958, specializing in reusable dividers and protective components for automotive and industrial applications.

Circular Advantages:

• 100% material traceability systems
• In-house recycling capabilities
• 40% weight reduction versus conventional designs

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5️⃣ 6. Reusable Transport Packaging

Headquarters: Cedar Rapids, Iowa, USA
Key Offering: Custom reusable packaging solutions

RTP focuses exclusively on developing reusable systems for lean manufacturing environments. Their dunnage solutions emphasize operational efficiency and quick ROI through reuse optimization.

Operational Benefits:

• Standardized footprint for automated handling
• Average 18-month payback period
• 85% reduction in packaging waste

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4️⃣ 7. Amatech Inc.

Headquarters: Saline, Michigan, USA
Key Offering: Heavy-duty metal and plastic dunnage

Amatech provides specialized solutions for extreme environments, particularly in aerospace and heavy machinery industries where traditional packaging fails to meet durability requirements.

Technical Strengths:

• 200+ ton load capacity designs
• UL94 V-0 flame retardant options
• Precision CNC machining capabilities

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3️⃣ 8. GWP Group

Headquarters: High Wycombe, UK
Key Offering: Sustainable protective packaging

GWP maintains Europe’s most comprehensive line of reusable and recycled-content dunnage, serving industries from automotive to electronics with closed-loop packaging programs.

Eco-Initiatives:

• 90%+ post-industrial recycled content
• UK’s first carbon-neutral packaging facility
• Take-back programs for end-of-life dunnage

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2️⃣ 9. MJSolpac Ltd

Headquarters: Bury, UK
Key Offering: Specialized foam dunnage products

With 40 years of expertise, MJSolpac delivers precision protective solutions for aerospace and defense applications requiring ESD protection and cleanroom compatibility.

Specialty Capabilities:

• Faraday cage packaging systems
• Class 100 cleanroom certified materials
• Explosive atmosphere compliant designs

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1️⃣ 10. Plastic Forests

Headquarters: Albury, Australia
Key Offering: Circular economy dunnage solutions

This innovator transforms difficult-to-recycle plastics into high-performance reusable dunnage, diverting waste from landfills while meeting industrial packaging needs.

Environmental Impact:

• Diverts 1,200+ tons of plastic annually
• 75% lower carbon footprint than virgin plastic
• Full circularity through take-back programs

Read Full Report:
Reuesable Dunnage Market – View in Detailed Research Report

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🌍 Market Outlook: The Sustainable Packaging Revolution

The reusable dunnage sector is undergoing transformative growth as industries recognize the economic and environmental benefits of circular packaging models.

📈 Key Industry Trends:

• Accelerating adoption in e-commerce fulfillment centers
• Integration of smart tracking technologies for asset management
• Expansion of packaging-as-a-service business models
• Development of bio-based materials for dunnage applications

Read Full Report:
Reuesable Dunnage Market – View in Detailed Research Report

These market leaders are redefining protective packaging – delivering solutions that safeguard products while preserving our planet’s resources.